Product Description
The busbar processing machine is a device specially used for processing busbars, which is widely used in power, electrical, rail transportation, construction and other industries. The busbar processing machine can cut, punch, bend and other busbar materials such as copper bars and aluminum bars to meet the needs of different projects.
| Function |
Item |
JPSK-303ESK |
JPSK-503ESK |
| Punching |
Max. Punching Force (KN) |
300 |
500 |
| Punching Diameter Range (MM) |
Ø4.3-Ø30 |
Ø4.3-Ø30 |
| Max. Thickness (MM) |
12 |
16 |
| Max. Width (MM) |
160 |
200 |
| Shearing/Cutting |
Max. Shearing Thickness (MM) |
12 |
16 |
| Max. Shearing Width (MM) |
160 |
200 |
| Vertical Bending |
Max. Bending Force (KN) |
300 |
500 |
| Max. Thickness (MM) |
12 |
16 |
| Max. Width (MM) |
160 |
200 |
| Out Dimension |
MM |
1780*1400*1300 |
1850*1500*1550 |
| Power |
KW |
3*4 kw |
3*5.5 kw |
| Weight |
KG |
1400 kg |
1800 kg |
| CNC Precision |
Bending Precision |
±1° |
±1° |
| Repeat Bending Precision |
±0.5° |
±0.5° |
Detailed Photos
Punching unit:
1. Multi-station collaborative and efficient production
The punching station can be processed in parallel with other stations such as shearing and bending. Each process runs independently without interfering with each other, significantly shortening the overall processing cycle.
2. Die library system design
(1) Turret die library
The six-position integral turntable made of ductile iron material improves the concentricity of the die, extends its service life, and saves die change time.
(2) Punching die
A. Customizable shapes: There are round, square, rectangular, arc and other customized designs to choose from to perfectly meet your requirements.
B. Select high-quality tool steel (Cr12MoV), which is hard, wear-resistant and durable
C. Economical and efficient design: The upper die punch is detachable and easy to replace, which can reduce costs.
Cutting Unit:
Structural features
Integrated shearing structure: The shearing unit adopts an integrated forging structure with novel design and reasonable force, which can ensure long-term use without deformation.
Shearing knife material: The upper knife and the lower knife are installed vertically and parallel to ensure that the cross section is flat and there is no waste after shearing.
Pressing design: Equipped with a pressing device, it can prevent the workpiece from warping during the shearing process, reduce blade wear, and improve shearing accuracy.
High-precision shearing: Through precise blade gap adjustment and pressing mechanism, the cross section of the busbar after shearing is ensured to be flat.
Maintenance and precautions
Before shearing, the moving parts of the machine need to be lubricated.
Check the blade wear regularly and replace the blade when necessary to ensure the shearing quality.
When shearing, the workpiece should be placed in the middle of the upper and lower scissors as much as possible to avoid uneven force on the shearing unit.
Bending Unit:
Advantages and features:
The bending operation is carried out on an independent work surface, which effectively realizes the state of non-interference with punching and shearing, greatly improving production efficiency.
The steel ruler is embedded on the table, which can conveniently measure the size of the copper bar.
The CNC screen is directly above, which is convenient for operators to operate.
The CNC system has L-bend and Z-bend calculations.
For example: L-type bending calculation, according to the processing requirements, input the busbar thickness (T), busbar height (H), side length L1,
side length L after bending in sequence, and automatically calculate the bending angle a after entering the parameters.
Diversified bending functions:
The bending station supports a variety of bending methods, including flat bending, vertical bending, U-bend, Z-bend, etc.
In addition, special processing such as embossing and crimping nose can be achieved by replacing the mold.
Certifications
FAQ
1.What are your payment terms?
We require a 40% TT deposit, with the balance due before shipment when the goods are ready.
2.What is your delivery time?
Delivery typically occurs within 7-25 days after receiving the deposit.
3.What is your power supply specification?
We will adjust the machine to match your country's power supply specifications to ensure compatibility.
4.What is your minimum order quantity?
The minimum order is one set. We serve end users, retailers, and wholesalers.
5.Are all the labels and instructions for the copper hydraulic CNC busbar bending machine in English?
Yes, all labels on the machine and the manuals are in English.
6.Besides the copper hydraulic CNC busbar bending machine, do you offer other options?
Yes, we offer a wide range of options, including CNC and non-CNC busbar machines,
combined busbar machines, busbar cutting, bending, and punching tools, hydraulic pumps, hand pumps,
and more. Please contact us for more details!
7.What are your requirements for an exclusive/sole agent?
We are seeking sole agents in the global market.
We evaluate the creditworthiness and monthly import volume of potential agents.
If the importer has good credit and reliable monthly order quantities that meet local market demand,
we will consider establishing a partnership.
Packaging process for CNC busbar processing machines before shipment:
-
Organization and Storage: Sort and package punching and bending molds with bubble wrap, and store them properly in the machine's tool box or designated areas.
-
Oil Coating: Apply rust inhibitor oil to moving parts, work surfaces, and components to prevent rust caused by moisture.
-
Oil Paper Coverage: Cover the equipment with oil paper to protect it from moisture and dust during transport and storage.
-
Waterproof Wrapping: Wrap the equipment in waterproof plastic film to prevent water ingress and ensure safe transport.
-
Plywood Box Packaging: Place the wrapped equipment in a specially designed export plywood box, which is sturdy enough to handle the equipment's weight and protect it from impacts and vibrations. The box is filled with cushioning materials like foam or cardboard to minimize movement.
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Securing: Secure the equipment inside the plywood box with straps to prevent shifting during transport.
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External Marking: Label the plywood box with information like "Forklift Position" to guide port workers in handling and transporting the equipment correctly.
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