| Customization: | Available |
|---|---|
| After-sales Service: | Online Support |
| Warranty: | 1 Year |
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CNC BUSBAR PROCESSING MACHINE JPSK-303ESK
This series of CNC busbar processing machine has three processing units: punching, shearing/cutting and bending.
The three units can be used simultaneously or sequentially, which shortens the processing time and improves production efficiency. The bending unit adopts Siemens PLC of Germany.
The main function is processing copper and aluminum busbar in different specifications. By relative operation unit, it can do all kinds of processing to copper and aluminum busbar quickly and easily, such as shearing/cutting, punching (circular hole and oblong hole), flat/horizontal bending, vertical bending, U-bending, embossing, flat pressing, twisting, cable connector processing etc.
| Items | Model | ||
| JPSK-303ESK | JPSK-503ESK | JPSK-803ESK | |
| Nominal force (kn) | 300 | 500 | 800 |
| Punching dia. range (mm) | ф4.3~ф25 | ф4.3~ф30 | ф4.3~ф34 |
| Max. thickness (mm) | 12 | 16 | 20 |
| Max. width (mm) | 150 | 200 | 250 |
| Max. shearing thickness (mm) | 12 | 16 | 20 |
| Max. shearing width (mm) | 150 | 200 | 250 |
| Max. horizontal bending width (mm) | 150 | 200 | 250 |
| Max. Horizontal bendind thickness (mm) | 12 | 16 | 20 |
| Max. vertical bending size (mm) | 10×100 | 12×120 | 12×120 |
| Power (kw) | 3×4KW | 3×5.5KW | 3×5.5KW |
| Bending precision (degree) | ±1° | ±1° | ±1° |
| Repeat bending precision (degree) | ±0.5° | ±0.5° | ±0.5° |
| First table size (mm) | 1750×1250 | 1920×1385 | 1920×1385 |
| Second table size (mm) | 985×500 | 985×500 | 985×500 |
| Outside dimension (mm) |
1780×1400×1300 | 1950×1560×1390 | 1950×1560×1450 |
| Container size(mm) | 1870×1480×1520 | 2060×1660×1650 | 2060×1660×1650 |
| Total weight(kg) | 1400KG | 1800KG | 1900KG |
Punching Station
Multi-Station Coordination for Efficient Production:
The punching station can operate in parallel with other stations such as shearing and bending. Each process runs independently without interference, significantly reducing the overall processing time.
Tooling Library System Design:
(1) Turret-Style Tooling Library
The six-position integrated turret, made of ductile cast iron, enhances mold concentricity, extends service life, and saves tool-changing time.
(2) Punching Dies
A. Customizable Shapes: Available in round, square, rectangular, arc, and other custom designs to perfectly meet your requirements.
B. High-Quality Tool Steel (Cr12MoV): High hardness, wear-resistant, and durable.
C. Cost-Effective Design: The upper punch is detachable and easy to replace, helping to reduce costs.
Shearing Station
Integrated Shearing Structure:
The shearing unit features a one-piece forged structure with an innovative design and optimized stress distribution, ensuring long-term use without deformation.
Blade Configuration:
The upper and lower blades are installed vertically and in parallel to ensure smooth, burr-free cut surfaces after shearing.
Pressing Mechanism Design:
Equipped with a pressing device to prevent the workpiece from lifting during the shearing process, which reduces blade wear and enhances shearing accuracy.
Shearing Capacity:
Capable of shearing copper (or aluminum) busbars with a thickness of 3-12 mm and a width of up to 160 mm.
Bending station
Independently Designed Bending Station for Efficient Collaborative Operation
Bending is performed on a separate workstation, independent of the punching and shearing units. This setup significantly boosts production efficiency by enabling simultaneous multi-station processing.
Easy Operation with Precise Measurement
The workbench is embedded with a steel ruler for quick and convenient measurement of busbar dimensions, improving overall work efficiency.
Intelligent CNC System with Automatic Bending Calculation
The CNC screen is positioned directly above for easy viewing and operation.
The system includes built-in L-type and Z-type bending calculation functions. Users simply input relevant parameters (such as busbar thickness T, height H, and lengths L1 and L), and the system automatically calculates the required bending angle α-saving time and effort while enhancing precision.
Versatile Bending Methods to Meet Complex Processing Needs
Supports a variety of bending methods, including flat bending, vertical bending, U-shaped, and Z-shaped bends. By changing the die, special processes like embossing and terminal pressing can also be performed-offering flexible solutions for customized customer requirements.
Human-machine interface (HMI)
Hydraulic station
Our busbar processing machine's hydraulic station features a high-quality motor and solenoid valve, equipped with an oil level gauge and pressure regulating valve to ensure stable power, flexible operation, and safe performance.
Whether handling heavy-duty processing or fine adjustments, it provides reliable support for efficient and stable busbar production!
1. High-Performance Core Components
High-Performance Motor (China):
Equipped with a top-quality domestic motor that delivers powerful performance to ensure efficient equipment operation. It also features low noise and low energy consumption, promoting energy savings and environmental protection.
Yuken Solenoid Valve (Japan):
Fitted with a high-precision solenoid valve from Japan's Yuken brand, offering fast response and high control accuracy to ensure the stability and reliability of the hydraulic system.
Oil Level Gauge:
The oil tank is equipped with a level gauge for real-time monitoring of oil levels, preventing shortages or overflows to ensure safe equipment operation.
Pressure Regulating Valve:
Built-in pressure regulating valve allows for flexible adjustment of pressure at each workstation according to production needs, meeting a variety of processing requirements.
2. Functions and Advantages
Stable Power Output:
The hydraulic station provides consistent high-pressure power to the punching, shearing, and bending units, ensuring efficient operation even under heavy load.
Flexible Adjustment:
With the pressure regulating valve, pressure at each unit can be precisely adjusted to accommodate busbars of different thicknesses and materials.
Low Maintenance Costs:
High-quality motor and solenoid valve are designed for long service life, reducing maintenance frequency and cost.
Safe and Reliable:
Real-time monitoring of oil status via the level gauge ensures the safe operation of the hydraulic system, preventing failures caused by oil-related issues.
Welcome to Shandong Jingpeng Machinery Equipment Co., Ltd., where innovation meets excellence. As a leading technology-driven enterprise, we specialize in the R&D, design, manufacturing, sales, and after-sales service of top-tier electrical equipment and automated CNC machinery. Guided by our core philosophy of "technology-driven development and quality first," we prioritize customer satisfaction by meticulously focusing on every detail of our processes.
With a strong presence in over 100 countries and regions worldwide, our products are trusted for their outstanding performance and reliability. We cater to markets across Europe, North America, South America, and Southeast Asia, delivering cutting-edge solutions to meet your unique needs.
Our product range includes CNC busbar processing machines, CNC busbar punching and shearing machines, CNC servo busbar bending machines, CNC servo busbar punching and shearing lines, busbar milling machines, portable busbar processing machines, electrical equipment, and transformer processing equipment. These high-quality machines are widely used in power distribution boxes, distribution cabinets, high and low voltage electrical sets, box-type substations, transformers, and other key areas within the electrical industry.
Packaging process for CNC busbar processing machines before shipment:
Organization and Storage:
Sort and package punching and bending molds with bubble wrap, and store them properly in the machine's tool box or designated areas.
Oil Coating:
Apply rust inhibitor oil to moving parts, work surfaces, and components to prevent rust caused by moisture.
Oil Paper Coverage:
Cover the equipment with oil paper to protect it from moisture and dust during transport and storage.
Waterproof Wrapping:
Wrap the equipment in waterproof plastic film to prevent water ingress and ensure safe transport.
Plywood Box Packaging:
Place the wrapped equipment in a specially designed export plywood box, which is sturdy enough to handle the equipment's weight and protect it from impacts and vibrations. The box is filled with cushioning materials like foam or cardboard to minimize movement.
Securing:
Secure the equipment inside the plywood box with straps to prevent shifting during transport.
External Marking:
Label the plywood box with information like "Forklift Position" to guide port workers in handling and transporting the equipment correctly.
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