| Customization: | Available |
|---|---|
| After-sales Service: | One-Year Warranty, Lifetime Maintenance and Access |
| Warranty: | 12 Month |
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CNC busbar processing machine - copper/aluminum bar intelligent processing expert
Punching, shearing, bending integrated solution, high efficiency and high precision, help the power/new energy industry to produce efficiently
1. Designed specifically for copper and aluminum bars, efficient production
2. The whole machine is dispatched after deployment. After receiving the machine, you only need to refuel and power it on to start production
3. The three stations of punching, shearing and folding work independently, and the staff operate independently without affecting each other.
4. Equipped with PLC of the well-known brand Siemens, large-screen color touch screen CNC screen, simple and convenient screen control operation, support multiple language interfaces: English, Russian, Spanish, Polish, etc.
5. The oil pump sleep time can be set by yourself. When there is no forward or backward movement, the cumulative time exceeds the parameter setting time, the oil pump automatically stops and enters the sleep state, and the foot switch or forward and backward buttons can quickly start the oil pump.
6. The body is made of high-strength cast iron or welded steel structure, with strong earthquake resistance and long-term use without deformation.
Structural features
Integrated shearing structure: The shearing unit adopts an integrated forging structure with novel design and reasonable force, which can ensure long-term use without deformation.
Shearing knife material: The upper knife and the lower knife are installed vertically and parallel to ensure that the cross section is flat and there is no waste after shearing.
Pressing design: Equipped with a pressing device, it can prevent the workpiece from warping during the shearing process, reduce blade wear, and improve shearing accuracy.
Shearing capacity: It can shear copper (aluminum) bars with a thickness of 3 to 16 mm and a width of 200 mm.
High-precision shearing: Through precise blade gap adjustment and pressing mechanism, the cross section of the busbar after shearing is ensured to be flat.
Maintenance and precautions
Before shearing, the moving parts of the machine need to be lubricated.
Check the blade wear regularly and replace the blade when necessary to ensure the shearing quality.
When shearing, the workpiece should be placed in the middle of the upper and lower scissors as much as possible to avoid uneven force on the shearing unit.
Bending Unit
Structural features
1. The independent two-layer work surface truly realizes the independent operation of three stations without affecting each other.
2. Convenient operation and accurate measurement
The work surface is embedded with a steel ruler, which is convenient for quickly measuring the size of the copper bar and improving work efficiency.
3. Intelligent CNC system, automatic bending calculation
The CNC screen is located directly above, which is convenient for operators to view and operate. The configuration of PLC and CNC screen can realize parameter input, parameter call, L bend, and automatic calculation of Z bend.
The system has built-in L-type and Z-type bending calculation functions. Users only need to enter relevant parameters (such as copper bar thickness T, height H, side length L1 and L), and the system will automatically calculate the required bending angle α, saving time and effort and improving accuracy.
4. Diversified bending methods to meet complex process requirements
Supports a variety of bending methods: standard bending forms such as flat bending, vertical bending, U-type bending, and Z-type bending. It can also achieve special processes such as embossing and crimping nose by changing the mold to meet the customized needs of different customers.
Punching Unit
Structural features
Multi-station collaboration: The punching station and other stations (such as shearing and bending) can work simultaneously without affecting each other, greatly improving the overall production efficiency. Mold library design.
Turret mold library: The punching unit adopts a turret mold library, which can store a variety of punching molds (such as round holes, oblong holes, square holes, special-shaped holes, etc.), and can complete punching tasks of different shapes without frequent mold changes.
Processed sample
| Function | Item | MODEL |
| JPSK-503ESK | ||
| Punching | Max. Punching Force (KN) | 500 |
| Punching Diameter Range (MM) | Ø4.3-Ø34 | |
| Max. Thickness (MM) | 16 | |
| Max. Width (MM) | 200 | |
| Shearing/Cutting | Max. Shearing Thickness (MM) | 16 |
| Max. Shearing Width (MM) | 200 | |
| Honrizental Bending | Max. Bending Force (KN) | 500 |
| Max. Thickness (MM) | 200 | |
| Max. Width (MM) | 16 | |
| Vertical Bending | Max. Width (MM) | 120 |
| Max. Angle (Degree) | 90° | |
| Out Dimension | MM | 1980*1550*1460 |
| Power | KW | 3*5.5kw |
| Weight | KG | 2200kg |
| CNC Precision | Bending Precision | ±1° |
| Repeat Bending Precision | ±0.3° |
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