| Customization: | Available |
|---|---|
| After-sales Service: | Online Support |
| Warranty: | 1 Year |
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CNC BUSBAR PROCESSING MACHINE JPSK-503ESK
This series of CNC busbar processing machine has three processing units: punching, shearing/cutting and bending.
The three units can be used simultaneously or sequentially, which shortens the processing time and improves production efficiency. The bending unit adopts Siemens PLC of Germany.
The main function is processing copper and aluminum busbar in different specifications. By relative operation unit, it can do all kinds of processing to copper and aluminum busbar quickly and easily, such as shearing/cutting, punching (circular hole and oblong hole), flat/horizontal bending, vertical bending, U-bending, embossing, flat pressing, twisting, cable connector processing etc.
Introduction to the shearing station
The shearing station is one of the core functional modules of the busbar processing machine, focusing on efficient and precise cutting of copper or aluminum bars.
Through high-precision shearing technology, the cuts are ensured to be neat, burr-free, and deform-free, meeting the high-quality requirements of busbar processing.
Technical features
1. High-hardness shearing blades
- High-strength alloy steel blades are used, which have excellent wear resistance and impact resistance, ensuring long-term stable operation.
- The blades undergo a special heat treatment process, with uniform hardness and long service life, significantly reducing the replacement frequency and maintenance costs.
2. One-time shearing and forming
- Cutting can be completed with a single shearing, without secondary processing, greatly improving production efficiency.
- Accurate blade alignment and shearing angle design ensure smooth cuts to meet the high-precision requirements of busbar processing.
Bending station
The bending station is a key functional module of the busbar processing machine, focusing on high-precision, multi-angle busbar bending processing.
Through advanced hydraulic systems and intelligent control technology, the accuracy and consistency of the bending angle are ensured to meet the needs of complex electrical equipment installation and connection.
Technical features
1. Multi-angle bending
-Supports a variety of complex bending shapes, including right angles, U-shaped, Z-shaped, etc., to meet the needs of different application scenarios.
-The mold design is flexible and special bending shapes can be customized according to customer needs.
2. Hydraulic bending system
-Provides strong and stable bending force, suitable for busbars of different thicknesses and materials (such as copper and aluminum).
-The hydraulic system is equipped with a pressure regulating device, which can automatically adjust the pressure according to the thickness of the busbar to ensure the bending effect.
3. Intelligent angle control
-Optional CNC system (CNC) to achieve automatic control of the bending angle, improve production efficiency and consistency.
-Support parameter preset and storage, quickly switch between different bending tasks, and reduce downtime.
Punching station
The punching station is an important part of the busbar processing machine, focusing on the efficient and accurate processing of mounting holes, fixing holes and special-shaped holes on the busbar.
Through high-precision molds and hydraulic systems, the aperture accuracy and processing quality are ensured to meet the strict requirements of electrical equipment manufacturing and installation.
Technical features
1. High-precision punching
- High-strength molds and hydraulic systems are used to ensure aperture accuracy, and the error can be controlled within ±0.1mm.
- The mold is precision-processed and heat-treated, with high wear resistance and stability to ensure long-term use without deformation.
2. Multi-specification molds
- Supports a variety of hole processing, including round holes, square holes, oblong holes, etc., to meet the needs of different application scenarios.
- The mold design is modular and can be quickly replaced as needed to meet the punching requirements of different specifications and shapes.
3. Efficient hydraulic system
- Provides stable punching force to ensure consistent aperture and burr-free during large-scale processing.
- The hydraulic system is equipped with a pressure sensor to monitor the punching force in real time, avoid overloading or underloading, and extend the life of the equipment.
4. Quick mold change design
- The mold change time is significantly shortened, reducing downtime and improving production efficiency.
- The mold change process is simple and convenient, without the need for complex tools, and the operator can complete it quickly.
| Items | Model | ||
| JPSK-303ESK | JPSK-503ESK | JPSK-803ESK | |
| Nominal force (kn) | 300 | 500 | 800 |
| Punching dia. range (mm) | ф4.3~ф25 | ф4.3~ф30 | ф4.3~ф34 |
| Max. thickness (mm) | 12 | 16 | 20 |
| Max. width (mm) | 150 | 200 | 250 |
| Max. shearing thickness (mm) | 12 | 16 | 20 |
| Max. shearing width (mm) | 150 | 200 | 250 |
| Max. horizontal bending width (mm) | 150 | 200 | 250 |
| Max. Horizontal bendind thickness (mm) | 12 | 16 | 20 |
| Max. vertical bending size (mm) | 10×100 | 12×120 | 12×120 |
| Power (kw) | 3×4KW | 3×5.5KW | 3×5.5KW |
| Bending precision (degree) | ±1° | ±1° | ±1° |
| Repeat bending precision (degree) | ±0.5° | ±0.5° | ±0.5° |
| First table size (mm) | 1750×1250 | 1920×1385 | 1920×1385 |
| Second table size (mm) | 985×500 | 985×500 | 985×500 |
| Outside dimension (mm) |
1780×1400×1300 | 1950×1560×1390 | 1950×1560×1450 |
| Container size(mm) | 1870×1480×1520 | 2060×1660×1650 | 2060×1660×1650 |
| Total weight(kg) | 1400KG | 1800KG | 1900KG |
Welcome to Shandong Jingpeng Machinery Equipment Co., Ltd., where innovation and excellence come together. As a premier technology-driven company, we specialize in the research and development, design, manufacturing, sales, and after-sales service of high-quality electrical equipment and automated CNC machinery. Our core philosophy, "technology-driven development and quality first," ensures that we prioritize customer satisfaction by meticulously attending to every detail in our processes.
With a strong footprint in over 100 countries and regions globally, our products are recognized for their exceptional performance and reliability. We serve diverse markets, including Europe, North America, South America, and Southeast Asia, providing cutting-edge solutions tailored to your specific needs.
Our extensive product lineup features CNC busbar processing machines, CNC busbar punching and shearing machines, CNC servo busbar bending machines, CNC servo busbar punching and shearing lines, busbar milling machines, portable busbar processing machines, and electrical and transformer processing equipment. These advanced machines are widely utilized in power distribution boxes, distribution cabinets, high and low voltage electrical sets, box-type substations, transformers, and other critical sectors of the electrical industry.
Join us at JPSK and discover unmatched quality, innovation, and service. Your success is our priority!
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